admin@chemicallane.com| Direct Factory Supply · PAN-INDIA
ISO 9001:2015 Certified Manufacturer
ISO 9001:2015 Certified Manufacturer
ISO 9001:2015 Certified Manufacturer
High-performance calcium carbonate filler masterbatch with 70–80% CaCO₃ loading. Engineered for PP, HDPE & LLDPE applications — pan-India factory-direct supply, CoA on every batch, free dosage support, and up to 30% raw material cost savings for your production line.
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Product Overview
Sodium Filler Masterbatch is a pre-dispersed, high-loading concentrate of ultrafine calcium carbonate (CaCO₃) in a polyolefin carrier resin — typically PP or HDPE. It is engineered to blend into base resins during plastic processing to reduce reliance on costly virgin polymer, cut production costs, and actually improve several physical properties of the finished product at the same time.
Unlike raw CaCO₃ powder, our masterbatch uses stearic acid-coated ultrafine particles (D50: 1.5–3.0 microns) that are fully pre-dispersed in a compatible carrier. When you add it to your hopper it mixes cleanly — no agglomeration, no die buildup, no surprise defects halfway through a production run.
CHEMICALLANE manufactures Sodium Filler Masterbatch at our Indian production facility under ISO 9001:2015 certified quality controls. Every batch is in-house tested for CaCO₃ loading, moisture, MFI, and whiteness before dispatch — so your line gets exactly what was quoted, every time.
Replace 20–40% virgin resin per run. Typical raw material savings of 15–30% without impacting product quality.
Stearic acid-coated ultrafine CaCO₃ (D50: 1.5–3 microns) — zero agglomeration, uniform melt mixing every run.
Factory-to-plant supply covering Surat, Rajkot, Delhi NCR, Mumbai, Hyderabad, Chennai and 100+ cities.
CoA, MSDS, TDS, and GST billing with every shipment for full compliance and audit readiness.
Technical Data Sheet
Every batch is produced under precision manufacturing controls and quality-verified by our in-house lab before dispatch — no exceptions.
| Parameter | Specification |
|---|---|
| Product Name | Sodium Filler Masterbatch |
| Base Mineral | Calcium Carbonate (CaCO₃) |
| CaCO₃ Loading | 70% – 80% by weight |
| Carrier Resin | Polypropylene (PP) / HDPE / LLDPE |
| Particle Size (D50) | 1.5 – 3.0 microns (ultrafine coated) |
| Surface Treatment | Stearic Acid Coated (Coupling Agent) |
| Moisture Content | ≤ 0.3% |
| Melt Flow Index (MFI) | 3 – 6 g/10 min at 230°C / 2.16 kg |
| Whiteness Index | ≥ 92% |
| Appearance | White / Off-White Uniform Pellets |
| Bulk Density | Approx. 0.9 – 1.1 g/cm³ |
| Recommended Dosage | 10% – 40% by weight (application specific) |
| Processing Temperature | 180°C – 240°C |
| Shelf Life | 2 Years (sealed dry storage) |
| Packaging | 25 kg PP woven bags / 500 kg & 1000 kg Jumbo bags |
| Certification | ISO 9001:2015 |
Uniform pellet form for accurate metering and smooth flow through hoppers and dosing units.
High mineral loading delivers maximum cost reduction per kg of finished product.
Guaranteed high whiteness index — no yellowing or discoloration in finished plastic products.
Ultra-low moisture prevents bubbling, streaking, or surface defects during extrusion.
At 25–35% dosage, processors typically cut raw material cost by 20–30% per kg of finished product compared to running 100% virgin resin.
Download the complete Technical Data Sheet and Safety Data Sheet for your procurement and quality team.
Request DocumentsWhy Processors Switch
Every percentage point of filler loading is a percentage point of virgin resin you don't need to buy. Here's what the numbers look like in practice.
At 30–35% dosage, most processors cut virgin resin consumption by nearly a third — directly improving margin per tonne produced.
Improved melt stiffness and dimensional stability reduce cycle times on blown film and injection moulding lines.
High whiteness and opacity improve print quality and visual appeal of packaging products without added white pigment.
Stearic acid-coated ultrafine particles disperse completely in the melt — no die buildup, no unplanned machine downtime.
Why pre-compounded masterbatch is the smarter choice for your plastic processing line
| Feature | Filler Masterbatch (CHEMICALLANE) | Raw CaCO₃ Powder | 100% Virgin Resin |
|---|---|---|---|
| Ease of Dosing | ✓ Pellet — Easy | ✗ Dusty Powder | ✓ Easy |
| Dispersion Quality | ✓ Pre-dispersed | ✗ Agglomeration Risk | N/A |
| Raw Material Cost | ✓ 20–30% Lower | ✓ Lower | ✗ Highest |
| Surface Treatment | ✓ Stearic Acid Coated | ✗ Untreated | N/A |
| Die Buildup / Defects | ✓ None | ✗ Common Issue | ✓ None |
| Stiffness Improvement | ✓ Yes | ✗ Inconsistent | ✗ None Added |
| Whiteness / Opacity | ✓ ≥92% Whiteness | Variable | Variable |
| Printability | ✓ Enhanced | Marginal | ✗ Standard |
| ISO Certified Supply | ✓ ISO 9001:2015 | Varies by Supplier | Varies by Supplier |
Industrial Use Cases
From flexible packaging to rigid industrial products, sodium filler masterbatch is a proven cost-saving input across 8+ major plastic processing sectors in India.
Improves opacity, stiffness, and printability of HDPE and LLDPE blown films for carry bags, packaging films, and agricultural mulch.
Reduces resin use in PP raffia tape and woven sack production while maintaining tensile strength and elongation performance.
Enhances dimensional stability, surface finish, and rigidity in moulded containers, household goods, and industrial components.
Increases stiffness and dimensional accuracy in HDPE and PP pipe extrusion — used in irrigation, plumbing, and conduit applications.
Improves opacity and rigidity in thermoformable PP and HDPE sheets for food trays, packaging boards, and stationery products.
Increases density and opacity in PP spunbond and meltblown non-wovens for hygiene, agricultural, and packaging applications.
Used in waterproofing membranes, vapour barriers, and construction packaging films requiring added opacity and stability.
Blended into recycled PP/HDPE streams to restore whiteness, opacity, and mechanical properties for second-life plastic products.
Usage Guide
Getting the dosage right is what determines how much you save without impacting product quality. These are industry-proven guidelines — our technical team will fine-tune the exact ratio based on your specific resin, machine, and product requirements.
A good starting point: begin at the lower end of the range and increase in 5% increments, monitoring tensile strength, elongation, and surface finish. Most lines settle into the 20–30% sweet spot.
Get Custom Dosage AdviceOur Manufacturing Process
ISO 9001:2015 certification means every step of our process is documented, measured, and audited — not just the final product test.
Ultrafine CaCO₃ sourced from certified mineral deposits with consistent D50 particle size (1.5–3 microns).
Stearic acid surface coating applied for full polyolefin compatibility and to eliminate agglomeration risk.
High-shear twin-screw extrusion with gravimetric dosing ensures precise 70–80% CaCO₃ loading on every batch.
Uniform pellet cutting ensures consistent pellet size, weight, and flow for all processing equipment types.
In-house lab tests loading %, MFI, whiteness, and moisture on every batch. Certificate of Analysis generated.
Moisture-proof packaging, CoA attached, dispatched to your plant with full documentation and logistics tracking.
Pan-India Distribution
CHEMICALLANE serves plastic processors across India's biggest manufacturing belts — Surat's raffia and woven sack clusters, Rajkot's blown film units, Delhi NCR's packaging industry, and Maharashtra's injection moulding hubs — with a logistics network built around fast, reliable bulk fulfillment.
Quote response time: 10–15 Minutes
Contact us for real-time availability and delivery slots in your region.
Industries We Serve
Our filler masterbatch is formulated for and supplied to plastic processors across a wide range of industries throughout India.
Why CHEMICALLANE
Every batch is manufactured under certified quality management protocols. In-house lab testing confirms CaCO₃ loading, MFI, whiteness, and moisture — batch after batch, with zero deviation tolerance.
Buy direct from the manufacturer. No distributor markups, no quality dilution — just honest factory pricing, full production traceability, and a supplier you can actually reach.
PP woven bags with inner poly liners keep the masterbatch dry and free-flowing from our factory to your hopper — no clumps, no die issues, no moisture-related defects.
300+ MT ready stock enables same-day order processing. Regional dispatch in 24–48 hours — your production line doesn't wait on us.
Our plastic processing specialists help you optimize dosage, troubleshoot dispersion issues, and select the right grade for your machine and product — at zero extra cost.
CoA, MSDS, TDS, E-Way Bill, and GST invoice with every shipment — everything your procurement team and quality auditors need, without having to chase us for it.
Client Testimonials
"We switched our raffia tape production to CHEMICALLANE's filler masterbatch and immediately saw a 22% drop in resin costs. Dispersion is excellent — zero machine downtime from agglomeration."
"The consistency of their CaCO₃ loading is what sets them apart. We run 3 blown film lines and their masterbatch performs identically across all three. That kind of reliability is rare from Indian suppliers."
"Their technical team helped us calibrate the right dosage for our injection moulding process. Surface finish and dimensional accuracy improved noticeably. Our raw material bill went down by almost 25%."
Knowledge Centre
Practical guides for plastic processors who want to get more from their filler masterbatch usage.
A step-by-step guide to calculating optimal CaCO₃ filler loading for blown film, raffia, and injection moulding — with worked examples.
Request Full Guide →Real numbers on how switching from 100% virgin PP/HDPE to a 25% filler masterbatch blend affects your production cost per tonne.
Request Analysis →A troubleshooting guide covering the most common processing problems with CaCO₃ filler masterbatch — and how to resolve them quickly.
Ask Our Experts →FAQ
Still have questions? Our plastic processing specialists are available 24/7 for dosage guidance, compatibility checks, pricing, and logistics.
Ask on WhatsAppSkip the middleman — factory-direct rates, same-day dispatch, free dosage support, and CoA guaranteed on every order.